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Common Causes of High Temperature in Screw Air Compressors

2025-09-02


latest company news about Common Causes of High Temperature in Screw Air Compressors  0

Several key factors contribute to overheating problems:


1. Cooling System Failures


Cooler Blockage – Dust, oil, and debris reduce heat dissipation efficiency.
Cooling Fan Malfunction – Broken or deformed fan blades cause poor airflow.
Water Cooling Issues – Low water flow, high water temperature, or poor water quality impact cooling performance (for water-cooled compressors).


2. Lubrication Problems


Deteriorated Oil – Old or oxidized oil loses lubrication efficiency.
Low Oil Levels – Leaks or insufficient oil lead to increased friction and heat.
Wrong Oil Type – Using incorrect viscosity oil reduces cooling performance.


3. Overloading the Compressor


Blocked Air Intake – Dirty air filters reduce airflow, increasing workload.
High Exhaust Pressure – Blocked exhaust pipes increase pressure and heat buildup.
Continuous Overuse – Running the compressor without sufficient breaks causes heat accumulation.


4. Control System Malfunctions


Faulty Temperature Sensors – Inaccurate readings fail to detect overheating in time.
Temperature Control Valve Failure – Improper valve function disrupts oil flow, leading to overheating.
PLC System Issues – Malfunctioning PLCs can lead to incorrect temperature control settings.


5. Environmental Factors


Poor Ventilation – Heat accumulates if the compressor is in an enclosed or poorly ventilated area.
High Ambient Temperatures – Hot surroundings increase the compressor’s workload.


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Company news about-Common Causes of High Temperature in Screw Air Compressors

Common Causes of High Temperature in Screw Air Compressors

2025-09-02


latest company news about Common Causes of High Temperature in Screw Air Compressors  0

Several key factors contribute to overheating problems:


1. Cooling System Failures


Cooler Blockage – Dust, oil, and debris reduce heat dissipation efficiency.
Cooling Fan Malfunction – Broken or deformed fan blades cause poor airflow.
Water Cooling Issues – Low water flow, high water temperature, or poor water quality impact cooling performance (for water-cooled compressors).


2. Lubrication Problems


Deteriorated Oil – Old or oxidized oil loses lubrication efficiency.
Low Oil Levels – Leaks or insufficient oil lead to increased friction and heat.
Wrong Oil Type – Using incorrect viscosity oil reduces cooling performance.


3. Overloading the Compressor


Blocked Air Intake – Dirty air filters reduce airflow, increasing workload.
High Exhaust Pressure – Blocked exhaust pipes increase pressure and heat buildup.
Continuous Overuse – Running the compressor without sufficient breaks causes heat accumulation.


4. Control System Malfunctions


Faulty Temperature Sensors – Inaccurate readings fail to detect overheating in time.
Temperature Control Valve Failure – Improper valve function disrupts oil flow, leading to overheating.
PLC System Issues – Malfunctioning PLCs can lead to incorrect temperature control settings.


5. Environmental Factors


Poor Ventilation – Heat accumulates if the compressor is in an enclosed or poorly ventilated area.
High Ambient Temperatures – Hot surroundings increase the compressor’s workload.