Several key factors contribute to overheating problems:
1. Cooling System Failures
✅ Cooler Blockage – Dust, oil, and debris reduce heat dissipation efficiency.
✅ Cooling Fan Malfunction – Broken or deformed fan blades cause poor airflow.
✅ Water Cooling Issues – Low water flow, high water temperature, or poor water quality impact cooling performance (for water-cooled compressors).
2. Lubrication Problems
✅ Deteriorated Oil – Old or oxidized oil loses lubrication efficiency.
✅ Low Oil Levels – Leaks or insufficient oil lead to increased friction and heat.
✅ Wrong Oil Type – Using incorrect viscosity oil reduces cooling performance.
3. Overloading the Compressor
✅ Blocked Air Intake – Dirty air filters reduce airflow, increasing workload.
✅ High Exhaust Pressure – Blocked exhaust pipes increase pressure and heat buildup.
✅ Continuous Overuse – Running the compressor without sufficient breaks causes heat accumulation.
4. Control System Malfunctions
✅ Faulty Temperature Sensors – Inaccurate readings fail to detect overheating in time.
✅ Temperature Control Valve Failure – Improper valve function disrupts oil flow, leading to overheating.
✅ PLC System Issues – Malfunctioning PLCs can lead to incorrect temperature control settings.
5. Environmental Factors
✅ Poor Ventilation – Heat accumulates if the compressor is in an enclosed or poorly ventilated area.
✅ High Ambient Temperatures – Hot surroundings increase the compressor’s workload.
Several key factors contribute to overheating problems:
1. Cooling System Failures
✅ Cooler Blockage – Dust, oil, and debris reduce heat dissipation efficiency.
✅ Cooling Fan Malfunction – Broken or deformed fan blades cause poor airflow.
✅ Water Cooling Issues – Low water flow, high water temperature, or poor water quality impact cooling performance (for water-cooled compressors).
2. Lubrication Problems
✅ Deteriorated Oil – Old or oxidized oil loses lubrication efficiency.
✅ Low Oil Levels – Leaks or insufficient oil lead to increased friction and heat.
✅ Wrong Oil Type – Using incorrect viscosity oil reduces cooling performance.
3. Overloading the Compressor
✅ Blocked Air Intake – Dirty air filters reduce airflow, increasing workload.
✅ High Exhaust Pressure – Blocked exhaust pipes increase pressure and heat buildup.
✅ Continuous Overuse – Running the compressor without sufficient breaks causes heat accumulation.
4. Control System Malfunctions
✅ Faulty Temperature Sensors – Inaccurate readings fail to detect overheating in time.
✅ Temperature Control Valve Failure – Improper valve function disrupts oil flow, leading to overheating.
✅ PLC System Issues – Malfunctioning PLCs can lead to incorrect temperature control settings.
5. Environmental Factors
✅ Poor Ventilation – Heat accumulates if the compressor is in an enclosed or poorly ventilated area.
✅ High Ambient Temperatures – Hot surroundings increase the compressor’s workload.